Functional Yarn

Why Choose Us?

Quality products

The company has Germany barmag high-speed loading machine, TMT Japan imported winding machine, specializing in the production of various specifications of porous fine denier and differentiated microfiber products.

 

Wide range of products

Microdenier fiber; High elastic series: High elastic ultra-high elastic, PTT, PBT can be with function or color; Imitation cotton series; Regeneration series; Cationic luminous series; Functional yarn; PLA fiber; Polyester color silk, etc., can accept a variety of differentiated fiber customization.

Reliable service

We with the best cooperation team, in line with the common development with customers, create value faith, constantly improve the quality of their products, gain customers trust and love.

Professional team

We have professional R&D team, with many internationally renowned enterprises discuss for research, development and application in environmental protection and functional yarn and fabric.

 

What Is Functional Yarn

 

 

Functional yarn refers to yarns with other added values such as moisture wicking, thermo regulating, anti-bacterial, anti-mosquito, recycled, high tenacity and so on, in addition to their own basic specification.
According to the functional requirements of fabric, it can be divided into: human body protection series, comfort improvement series, environmental regeneration series and high performance series.

 

Functions of Functional Yarn
 

A highly advanced type of yarn that shows the unique combination of mechanical and functional properties is called Functional Yarn. Wet winding or round spinning, air blow-through spinning, and open-end spinning are different ways of manufacturing the functional yarn. Different brands have trademarked a wide variety of functional yarns which is a gift towards the mankind. We are grateful to those brands for their remarkable initiatives.
The functional yarns would always contribute to add value to the ordinary conventional yarn. They can add value in terms of showing unique qualities or contributing to the sustainability of the environment.
Antibacterial yarns are like protective shields from bacteria. Such yarn can be used in clothes to keep people safe from getting affected by any bacteria. Metal oxides are used in the yarn as bacteria or fungi absorber. This makes the yarn sterilized and anti-bacterial. This effective metal oxide component is added to the surface of the core fiber during spinning. The metal oxides are not taken from any heavy metal such as, Ag or Silver, Hg or Mercury, Pb or Lead and Cr or Chromium. The core fiber is specially treated to reduce contamination of viruses even after repeated laundering. The antibacterial rate remains 99% even after 30 times washing.
Another special functional yarn is made with combination of California long staple cotton fiber and Supima extra-long staple cotton. This special functional yarn provides desired staple length for desired spinning. It results in proper and enhanced yarn strength.
There is cotton yarn with quick drying function. The fiber is processed in a special way which contributes in its drying process. Specific surface area of the fiber is increased through processing and the fiber is also given a micro groove. This functional yarn results in achieving the function of rapid perspiration, moisture absorption and sweat releasing. This yarn is the perfect combination for quick drying under any circumstances.

 

Cool Polyester Yarn

 

What Is the Manufacturing Process of Functional Yarn

The manufacturing process of functional yarn begins with the yarn.
It is made by several methods, including wet winding (round spinning), air blow-through spinning, and open-end spinning.
The most common functional fibers used in functional spun yarns include acrylic fiber, polyester fiber, and nylon fiber.
Functional yarn, in processing methods, generally refers to the spinning of various additives such as polyurethane elastomer, polyester elastomer, or silicone fiber blended with a variety of base fibers to improve its moisture absorption stretch and shape retention properties.
The yarn is mixed with colorant for producing colored threads or dyed fabric, or solid color strands are picked up to produce gradient fashion fabrics or nonwoven fabrics.

 

A Functional Yarn for All Occasions

 

Functional yarns are particularly durable and offer numerous advantages for a wide range of applications such as interior, fashion, mobility, protective equipment for police, fire brigade, military and workwear.
Functional yarns are also becoming increasingly important in the fashion industry. They help garments last longer - a clear positioning against fast fashion. Another factor with yarns in the fashion sector is the high abrasion resistance, which ensures that garments do not wear out so quickly, even with intensive use. Unwanted pilling, where small nodules form on the surface of garments, is thus greatly reduced by durable functional yarns. This is a great benefit especially for underwear. Garments retain their new appearance longer and need to be replaced less often.
In the mobility sector, durable functional yarns are also of great advantage. They are used, among other things, in fabrics for aircraft, bus, train and car seat covers or airbags. Here, they can withstand the high stresses that occur, for example, in accidents and ensure, among other things, the required durability, abrasion resistance, lightfastness, colour fastness and flame retardancy of fabrics. Due to their high tear and abrasion resistance, they contribute to an increased level of safety and can prevent or minimise injuries. Selected wools in combination with synthetic brand fibres also allow for the best seating comfort with moisture-regulating properties even in flat and velour fabrics. Is also particularly suitable for the new use of knitted fabrics as seat covers.
In protective equipment (PPE) for the police, fire brigade, military, security services and in industrial safety, durable functional yarns are relevant according to specified safety standards. Due to their high tear and abrasion resistance, they can increase the safety of wearers and prevent injuries. Resistance to flames, heat, uv radiation, blunt force and chemical influences is also particularly important here, as these yarns are often used in extreme environments. Depending on the selection of suitable fibre components and yarn construction, such high requirements are guaranteed.
In the workwear sector, durable functional yarns are often used in workwear for the hotel industry, catering, police, fire brigade, flight and train attendants, agriculture and transport companies - ideal for anyone working in a high-stress environment. With their high tensile strength and abrasion resistance, our yarns are able to withstand daily wear and numerous industrial washes, extending the life of workwear. Again, it is important that pilling and discolouration can be minimised, keeping the garments looking good for longer.

 

Types of Functional Yarn

● Flame retardant or heat resistant yarn is a very important sort of functional yarn because these are used in life-saving protective equipment. Fire retardant Meta aramid fibers are used for producing fireproof thread. Such fibers are 2.5 times stronger than nylon or polyester material. The yarn doesn't stretch or melt and starts charring at 600-degree Fahrenheit while 700-degree Fahrenheit can decompose it eventually. Fire retardant fabric, fire proof mat, fire proof bag can be manufactured with this kind of functional yarn. This doesn't necessarily mean that these yarns can only be used is clothing dedicated for fire safety. These can also be used in heat protective clothes to be safe during hot summer days and enjoy the smooth touch and shiny luster of such yarn.
● Functional yarn named conductive thread are used for conductive effect on conductive textile. Conductive gloves made with conductive thread can make our lives easier by conducting our touch signal on the screens of our smartphones. Such wonderful functional yarn can be manufactured just using spun polyester, filament polyester or nylon thread twisted with conductive materials such as, stainless steel filament, spun stainless steel, silver plated, copper fiber, carbon fiber or any other conductive fibers. Not only conductive but also anti-static functional yarns are worth mentioning that limits the conduction of static electricity the giving a protective layer against electricity and good resistance to static, chemicals and abrasion. It is generally required in the sewing of anti-static uniforms, anti-static shoes, anti-static gloves, anti-static wrist bag, anti-static packaging bag, anti-static bubble bag, anti-static packaging bag and so on. It is also applicable in electronics, medicals, biology, optics, spaceflight industries as a staple element.
● Luminous functional yarn glows in the darkness which is very much popular among joggers. Such yarns can also be used in making clothing for kids or belts for pets so that the innocent babies and animals can be easily found if lost in the dark. Being washable, eco-friendly and not harmful to living creatures are the reasons for this yarn being chosen in the manufacturing of products for kids and pet animals as people are really sensitive about these members in the family. These threads which glow in the dark are manufactured with added advanced luminescent material with polyester for being used in special embroidery. These functional yarns can glow for more than 10 hours with only 10 minutes of exposure to light. These yarns are widely used in clothing, shoes and hats, toys, computer embroidery and other machine embroidery and hand embroidery industries.
● There is another type of color changing yarn which changes its color in UV rays. Such color sensitive yarns change colors whenever they are exposed under the sun and comes in contact with the UV rays. Therefore, the garment would reflect one color during the day and another color in the night.
A very widely used functional yarn is water proof yarn which gives protection from unwanted water exposure. These yarns are used for waterproof clothing, shoes, bags, tents, outdoor supplies and other waterproof fabrics. Such clothes are mandatory during monsoons and whenever someone is required to save themselves from exposure of water.

 

Functional Yarn Market Growth Drivers
 

Increasing demand for high-performance textiles in sports and outdoor activities is a key growth driver for the functional yarn market. The growing awareness about the benefits of functional yarns, such as moisture-wicking, UV protection, and temperature regulation, is driving the demand for these products.

 

Technological advancements in the textile industry, including the development of new and innovative functional yarns, are fueling market growth. Manufacturers are investing in research and development to create yarns with enhanced properties, such as antimicrobial and flame-retardant properties, further driving market expansion.

 

The rising popularity of athleisure wear and performance-driven apparel is driving the demand for functional yarns. These yarns are extensively used in the production of sportswear, activewear, and outdoor gear, contributing to market growth.

 

The growing interest in sustainable and eco-friendly textiles is creating opportunities for the functional yarn market. Manufacturers are focusing on producing yarns from recycled and renewable materials, aligning with the growing consumer preference for sustainable products.

 

Advantages of Functional Yarns

Functional yarns propose various benefits over other materials, including:

Strength

Functional yarns are sturdy and stable, making them perfect for applications that require confrontation with wear and tear.

01

Lightweight

Functional yarns are light in weight, which makes them very comfortable to carry and transport.

02

Chemical resistance

Functional yarns are resilient to many chemicals, making them appropriate for usage in severe environments.

03

Low moisture absorption

Functional yarns have low dampness captivation, which indicates they are resilient to mildew and mold.

04

Cost-effective

Functional yarns are cost-effective and likened to other fabrics, making them a prevalent choice across industries.

05

 

Care Guide for Functional Yarn Projects

 

Polyester Flame Retardant Yarn SD Or FD FDY

Machine washable

Functional yarn projects are machine washable, making them convenient for everyday use. You can easily clean your functional yarn items without the hassle of handwashing. Simply toss them in the washing machine with similar colors and mild detergent.
Functional yarn is resilient and can withstand machine washing, but it's essential to use a gentle cycle to prevent excessive agitation that could cause pilling or stretching.

Hollow Warm Polyester Yarn

Drying tips

When drying functional yarn projects, it's crucial to avoid high heat settings, as polyester fibers are susceptible to melting or damage from high temperatures. Opt for a low-heat setting on your dryer or air dry the items flat on a towel to maintain their shape and integrity.
Remember that extreme heat can compromise the texture and appearance of your finished pieces, so always handle them with care during the drying process.

Polyester Antibacterial Yarn Zinc Ions

Storage considerations

To preserve the color vibrancy of your functional yarn creations, store them away from direct sunlight. Prolonged exposure to sunlight can lead to fading over time, diminishing the visual appeal of your projects.
Consider placing your finished items in a closet or drawer where they won't be exposed to constant sunlight. This simple step will help maintain the vividness of colors in your functional yarn pieces for years to come.

 

 
Our Factory

 

Suzhou Junhui Textile Co., Ltd
The company is founded on JUN. 2015, it is committed to develop and sell differential yarn: Microfine yarn, Recycle yarn, Flame retardant yarn, Cationic dyeing yarn and Knitting fabric products. We have professional R&D team, with many internationally renowned enterprises discuss for research, development and application in environmental protection and functional yarn and fabric. The products are over 90% for export, we have broad customer base, and establish a cooperative relationship with the customer located in 36 countries. As a responsibility, the brand service oriented textile enterprise, we has always been convinced that the only customer success is our foothold. Therefore, we with the best cooperation team, in line with the common development with customers, create value faith, constantly improve the quality of their products, gain customers trust and love.

 

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FAQ

 

Q: What is functional yarn?

A: Functional yarn refers to yarns with other added values such as moisture wicking, thermo regulating, anti-bacterial, anti-mosquito, recycled, high tenacity and so on, in addition to their own basic specification.

Q: Can I use functional yarn for crochet?

A: Yes. The best functional yarns for crochet projects are blended with at least 51% natural fibers, such as wool or silk. The functional yarn that contains acrylic, cotton, and wool is considered the best choice for beginners with crochet. This makes the fibers more flexible and elastic, helping relieve joint pains and prevent injuries during stretching exercises.

Q: What materials are used in functional yarn?

A: The primary component material used in functional yarns is the same as conventional yarn, namely polyester, acrylic, cotton, and wool. Additionally, a wide range of natural fibers is used in delicate knitted fabrics, including linen, viscose, and bamboo. The properties of these natural fibers can be blended with synthetic fibers to create functional products. The same can be done with fabric materials.

Q: What are the 3 major yarn categories?

A: The three basic classifications of textile yarn include staple fiber yarn, which uses mostly short natural fibers to make yarn; ply yarns, which involve one or more strands of staple fiber yarn wound together; and filament yarn, which is wound from one or more long continuous filaments.

Q: What is an example of functional clothing?

A: The major functional clothing types, ranging from protective clothing, medical garments, and sportswear to vanity clothing, cross-functional assemblies, and clothing for special needs, enhance safety, comfort, and performance while catering to specific requirements.

Q: Is functional yarn fire resistant?

A: Most synthetic fabrics, such as nylon, acrylic or polyester resist ignition. However, once ignited, the fabrics melt. This hot, sticky, melted substance causes localized and extremely severe burns.

Q: What is flame retardant polyester?

A: Polyester is inherently flame retardant, and therefore doesn't flare up when applied to various tests. Any amount of heat delivered within a long enough time interval will have no impact on the fabrics' integrity while a limited amount of heat delivered within short enough time interval may ignite or melt the fabric.

Q: Is polyester flame retardant?

A: Many people who must deal with fire in their jobs question if polyester is flammable.
Polyester is considered one of the most flame-retardant materials available on the market because it is not inherently incendiary, meaning that it is difficult to ignite and is unlikely to catch fire.
When exposed to flame, the fabric does not burn easily. Instead, it chars and melts slowly.
The flame-retardant polyester fabric is not fireproof but provides an additional layer of protection. In addition to its flame-retardant properties, polyester is also resistant to chemicals and is strong enough to withstand wear and tear.

Q: What is the manufacturing process of functional yarn?

A: The manufacturing process of functional yarn begins with the yarn. It is made by several methods, including wet winding (round spinning), air blow-through spinning, and open-end spinning.
The most common functional fibers used in functional spun yarns include acrylic fiber, polyester fiber, and nylon fiber.

Q: What are the benefits of functional yarn?

A: Functional yarns (also known as high-performance yarns) have numerous characteristics that set them apart from conventional yarns. The functional yarn has the protective property of water absorption and resists moisture, thereby protecting your skin. Some functional yarns are fireproof and help fire extinguishers in cutting down the fire.
Functional yarn may enhance thermal insulation, which ultimately protects your skin from extreme hotness or coldness. Functional yarn with anti-bacterial characteristics prevents your skin from itching and allergies. Some functional yarns have the property to glow in the dark, which enhances and increase their aesthetics.
Functional yarn provides a combination of benefits that is hard to find in a single yarn.

Q: What is the texture of functional yarn?

A: The functional yarn is composed of a variety of textures. The texture it contains depends upon the material used in blending.
The texture of the functional yarn is smooth and softer if it is composed of blending cotton and polyester. Texture may be rough when nylon is used with other yarns in blending. These texture capabilities of functional yarn allow them to get converted into multiple types of fibers and accessories.

Q: What are functional design features in textiles?

A: Functional fabrics, also called "functional textiles," are materials that contain integrated elements for controlling or changing a given application. For example, some fabrics may wick moisture to keep the user cool or contain fibers that minimize odor.

Q: What is the difference between functional yarn and functional fabric?

A: The main difference between functional yarn and functional fabric is that functional yarn is utilized to produce functional fabric. The properties of functional fabric depend upon the yarn type utilized in the production of functional yarn.

Q: What does functional mean in textiles?

A: Functional textiles are textile materials produced with inbuilt functionalities to meet the end-use requirement apart from their basic purpose. Therefore, they have integrated functions of controlling or adjusting based on the intended application.

Q: Can we use functional yarn in sewing?

A: Yes, functional yarn can be used in sewing. The yarn's structure is similar to that of the protein fibers (such as silk or wool), with its elasticity (ease of stretching without breaking) and strength being much admired.

Q: Is functional yarn washable?

A: Yes, functional yarn is washable. Use a mild detergent of your choice and a small amount of softener. Functional yarn absorbs moisture very well and does not stretch when exposed to water.

Q: What are the properties of functional yarn?

A: The functional yarn properties are essential to consider while selecting a yarn for any specific project. The properties will include stretch & rebound, dye affinity, abrasion resistance, water absorbency. Functional yarn helps in eliminating static electricity, natural fiber with minimum water absorption, and high durability.

Q: Is functional yarn UV resistant?

A: Yes. All functional yarn fabrics have that added protection of UV resistant fibers in the manufacturing process. This means they do not break down over time when placed in the sun. UV sun protection is excellent for outdoor or indoor spaces, keeping your skin safe from uv rays.

Q: What is the lifetime of functional yarn?

A: Several factors affect the lifetime of functional yarn, including the type of material from which it is made, the method used in production, outdoor usage, maintenance and care, environmental impact. Usually, the lifetime of functional yarn resides in the range of 25 to 50 years.

Q: Can I use functional yarn for knitting?

A: Yes, functional yarns are specially created to meet the needs of different industries, and while they primarily function as textiles, they can also be used for knitting. You can use the type of functional yarn depending upon the required characteristics of knitting.

We're well-known as one of the leading functional yarn manufacturers in China. If you're going to wholesale cheap functional yarn, welcome to get free sample from our factory. Also, customized service is available.

Special Polyester Chips, Recycle polyester yarn, Recycled Polyester Yarn SD DTY